Zotefoams plc is a world leader in cellular material technology, with facilities in Croydon, UK; Kentucky and Oklahoma, USA; Brzeg, Poland; and Jiangsu Province, China (T-FIT).

We produce lightweight foams for a wide range of markets including sports and leisure, aviation, automotive, and healthcare. Zotefoams also owns and licenses patented technology and supplies advanced insulation systems.

The Company is on a strong growth trajectory, with significant revenue and profitability increases in recent years and ambitious plans for the future.

About the Role:

The Mechanical Maintenance Supervisor is responsible for ensuring the effective execution of maintenance activities to support safe, stable, and reliable operation of production equipment and utility systems.

This is a hands‑on role in a newly established manufacturing environment, supporting equipment installation, commissioning, and ramp‑up, with a strong focus on maintaining equipment uptime and stable process conditions to ensure consistent product quality.

Role Responsibilities:

Safety & Compliance

• Ensure all maintenance activities comply with safety standards and company procedures.

• Promote safe working practices and proper use of tools and equipment.

Maintenance Operations

• Supervise daily maintenance activities for production equipment and facility systems.

• Ensure timely response to breakdowns to minimise production downtime.

• Coordinate maintenance work to support continuous and stable operations.

• Ensure equipment operates within defined conditions to support production performance.

Preventive Maintenance & Equipment Reliability

• Establish and execute preventive maintenance (PM) plans, standards, and guidelines.

• Monitor equipment conditions and identify potential issues early.

• Perform root cause analysis and implement corrective and preventive actions.

• Drive improvements to reduce breakdown frequency and increase equipment stability.

• Monitor and improve PM performance using data‑driven approaches.

Equipment Installation & Ramp‑up Support

• Support installation, testing, and commissioning of new equipment.

• Participate in trial runs and equipment handover activities.

• Ensure maintenance readiness during factory ramp‑up.

Utilities & Facility Support

• Oversee maintenance of utilities such as compressed air, cooling systems, and wastewater treatment.

• Ensure utility systems operate reliably to support continuous production.

• Support troubleshooting of utility-related issues impacting production.

Team Supervision

• Lead and supervise maintenance technicians.

• Plan daily work allocation and monitor task completion.

• Support training and development of team members.

Cross-functional Coordination

• Work closely with Production, Engineering, and QA teams.

• Support production by minimising downtime and ensuring stable equipment performance.

• Align maintenance priorities with operational needs.
  

What you'll need:

• Diploma or Bachelor’s degree in Mechanical, Industrial Engineering, or a related field.

• 5–8 years of maintenance experience in a manufacturing environment.

• Experience in process-driven industries (foam, plastics, polymer, or similar) is preferred.

• Experience in equipment installation, commissioning, or ramp‑up is a strong advantage.

• Strong knowledge of mechanical systems and high-pressure systems (TCU, HPU).

• Experience in preventive maintenance and equipment troubleshooting.

• Ability to conduct root cause analysis and implement solutions.

• Hands-on, proactive approach with ability to work on the shopfloor.

• Good leadership, coordination, and problem-solving skills.

• English communication at a working level.
  

What were looking for?

• A hands-on maintenance leader with strong ownership and accountability.

• Someone who is proactive, practical, and focused on equipment reliability and uptime.

• A capable supervisor who can lead technicians while working closely on the shopfloor.

• A problem-solver who can respond quickly to breakdowns and prevent recurrence.

• An individual who is adaptable and comfortable working in a ramp‑up manufacturing environment.
  

Why Join Us?

At Zotefoams, we believe in fostering a supportive and innovative environment where everybody can thrive. By joining us, you will be part of a dynamic team that values collaboration, continuous improvement, and opportunities for professional growth and development.

Our Values

Courage - The courage to take bold action to ensure that we succeed in tackling our challenges and opportunities.

Impact – Dedicated to making a significant and positive impact in everything we do.

Respect - Cultivate a respectful and inclusive environment where everyone is valued and collaboration is encouraged.

Zotefoams is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees