Zotefoams plc is a world leader in cellular material technology, with facilities in Croydon, UK; Walton, Kentucky and Tulsa, Oklahoma, USA; Brzeg, Poland; and Jiangsu Province, China (T-FIT).

We produce lightweight foams for a wide range of markets including sports and leisure, aviation, automotive, and healthcare. Zotefoams also owns and licenses patented technology and supplies advanced insulation systems.

The Company is on a strong growth trajectory, with significant revenue and profitability increases in recent years and ambitious plans for the future.

About the Role:

The Maintenance Project Technician is responsible for executing advanced maintenance activities including major repairs, planned corrective maintenance, equipment rebuilds, and project‑based work that supports long‑term equipment reliability and operational improvement. This position operates on a Monday–Friday schedule, with occasional weekends, and focuses on work that requires planning, coordination, technical depth, and independent decision‑making.

This role serves as a senior technical resource within the maintenance organization and is accountable for eliminating repeat failures, executing complex repairs, supporting equipment upgrades, and coordinating work that exceeds the scope of routine shift maintenance. This role works closely with Maintenance, Engineering, Operations, and external contractors to ensure work is executed safely, efficiently, and in alignment with operational and reliability objectives.

Role Responsibilities:

Planned/Unplanned Maintenance

• Always perform work in a safe manner and in accordance with all safety procedures, work instructions, and training.

• Execute planned corrective maintenance activities to address chronic equipment issues and eliminate repeat failures.

• Perform complex troubleshooting and repair of electrical, mechanical, pneumatic, and hydraulic systems beyond routine shift‑level scope.

• Perform major repairs, equipment rebuilds, component replacements, and system upgrades on production and facility equipment.

• Evaluate equipment condition and determine appropriate repair strategies, materials, and methods.

• Coordinate planned maintenance activities with production to minimize operational disruption.

• Provide technical guidance and support to Maintenance Technicians as required.

Project & Equipment Improvement Work

• Assist with the introduction, installation, commissioning, and modification of new production and facility equipment.

• Lead or support equipment improvement initiatives focused on safety, reliability, performance, and maintainability.

• Modify existing plant and equipment to support process improvements, modernization, and capacity enhancements.

• Support cost‑reduction, efficiency improvement, and continuous improvement initiatives.

• Plan and execute project work independently or in coordination with Engineering and Operations.

Safety & Compliance

• Perform all work in compliance with safety procedures and Lockout/Tagout requirements.

• Verify equipment is safe before returning to production.

• Report unsafe conditions, near misses, and equipment hazards immediately.

Contractor Coordination

• Work with external contractors and service providers for maintenance and project work.

• Assist with development of scopes of work, technical requirements, and execution plans.

• Coordinate contractor activities and monitor work to ensure compliance with site safety rules, procedures, and quality standards.

• Communicate contractor progress, issues, and risks to maintenance supervision.

Documentation & Communication

• Document all maintenance activities, downtime, and parts usage in the Limble CMMS.

• Maintain accurate records of work performed and equipment condition.

• Communicate clearly with production and maintenance supervision.

• Report the operational status of all equipment, including detecting and reporting faulty and abnormal equipment operation and a plan to return to production.

What you'll need:

· Associate degree preferred.

· Advanced skills in maintenance with 8 to 10 years of work experience and education.

· Prior PPM system use

· Ability to read and interpret documents, safety rules, work instructions, blueprints, diagrams, schematics, operating and maintenance instructions, and procedure manuals.

· Ability to write routine reports and correspondence.

· Excellent interpersonal, verbal/written communication skills, able to communicate effectively to facilitate the cross-fertilization of ideas.

· Team oriented.

· Prior work experience with plastics/polymer manufacturing equipment a real plus!

· Travel and passport may be required.

What we're looking for?

• Use of Outlook, Excel, Word, and Limble CMMS

• Plastics Extrusion, Autoclaves, and associated systems

• Mechanical, Fitting (precision machine assembly bearings/alignment etc.)

• Electrical/PLC/Automation

• Motors (servo’s and VFD)

• Fluid Systems (Hydraulic and Pneumatic)

• Pump control and maintenance (Centrifugal, diaphragm, Mag Drive)

• Temperature control systems

• Instrument Calibration

• Shop Fabrication, Welding/Machining/Milling/Turning

Physical Requirements

• Ability to traverse the facility.

• Ability to lift up to 75 pounds.

• Ability to tolerate industrial noise levels.

Why Join Us?

At Zotefoams, we believe in fostering a supportive and innovative environment where everybody can thrive. By joining us, you will be part of a dynamic team that values collaboration, continuous improvement, and opportunities for professional growth and development.

Our Values

Courage - The courage to take bold action to ensure that we succeed in tackling our challenges and opportunities.

Impact – Dedicated to making a significant and positive impact in everything we do.

Respect - Cultivate a respectful and inclusive environment where everyone is valued and collaboration is encouraged.

Zotefoams is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees